LISTENING
STUDY Question 51:
Are there enough tree free fibers to produce adequate
amounts of paper?
On
Estimating Supply and Overall Quantity
My
understanding is that there is plenty of ag fiber to
utilize. - Jeff Lindenthal, President, Green
Field Paper Company
Using
the vast amounts of agricultural residues available
in the world today would be a significant step in the
right direction toward wood replacement in pulp and
paper. - Living Tree Paper Company
LISTENING STUDY: Note that no updates have been made
to availability estimates since 1998. It is recommended
to note the date on the following estimates and use
them as relative comparisons, rather than actual quantity
estimates.
Table
9. Estimated Global Availability of Nonwood Fibers |
Raw
material /Bone dry million metric tons |
World
Availability Estimate 1 (Atchison 1995) |
World
Availability Estimate 2 (McCloskey 1995) |
World
Availability (EU Innovation Project) |
USA
availability (Atchison 1998/paperloop Nonwood Raw
Materials) |
Wheat
straw |
600,000 |
739,700 |
709,000 |
76,000 |
Rice
straw |
360,000 |
465,200 |
673,000 |
3,000 |
Barley
straw |
195,000 |
218,500 |
- |
7,000 |
Oat
straw |
55,000 |
50,800 |
- |
5,000 |
Rye
straw |
40,000 |
41,900 |
- |
400 |
Grass
seed straw |
3,000 |
- |
- |
1,100 |
Flax
(oilseed) |
2,000 |
- |
- |
500 |
Corn
stalks |
750,000 |
727,300 |
- |
150,000 |
Sorghum
stalks |
252,000 |
104,700 |
- |
28,000 |
Sugarcane
bagasse |
102,200 |
100,200 |
- |
4,400 |
Cotton
stalks |
68,000 |
35,900 |
- |
4,600 |
Leaf
fibers (Sisal, Hennequen, Maguay) |
500 |
- |
- |
- |
Reeds |
30,000 |
- |
- |
- |
Bamboo |
30,000 |
- |
- |
- |
Cotton
staple |
18,300 |
18,000 |
- |
3,500 |
Stem
fibers (Kenaf, Jute, etc.) |
13,700 |
- |
- |
- |
Papyrus |
5,000 |
- |
- |
- |
Cotton
linters |
2,700 |
2,300 |
- |
500 |
Esparto
grass |
500 |
- |
- |
- |
Sabai
grass |
200 |
- |
- |
- |
Hemp
fibers |
200 |
- |
- |
- |
Abaca |
80 |
- |
- |
- |
Cotton
mote |
- |
900 |
- |
- |
Total |
2,528,380 |
2,505,400 |
- |
284,000 |
In China, some 200 million tons of non-wood fibers
are available; globally there are 100 million tons of
dry banana stalk available for papermaking; the tonnage
of cereal straw ag-residue in Canada and the US is also
staggeringly high, as well as sugar cane in Latin America.
Compare this raw
material availability to the total global output for
pulp/paper, which is in the range of 300 million tons
per year.
On simply a per
tonnage basis, yes, there are adequate non-woods for
papermaking. On a practical basis, it would take an
enormous manufacturing shift to incorporate even a 30%
blend of non-woods into the global papermaking production
stream. - Jeanne Trombly, Fiber Futures
Table
10. Estimated Wheat and Rice Straw Availability
(EU Innovation Project) |
Continent |
Country |
Wheat
Straw residues (in million metric tons) |
Rice
Straw residues (in million metric tons) |
Europe |
France |
47.8 |
- |
Russia |
32.3 |
- |
Germany |
23.8 |
- |
Asia |
China |
132 |
231.5 |
India |
79.2 |
146.6 |
Turkey |
25.2 |
55.5 |
Indonesia |
- |
- |
Africa |
Egypt |
7.4 |
6.6 |
America |
USA |
83.3 |
9.8 |
Canada |
29.3 |
- |
Argentina |
12.1 |
- |
Oceania |
Australia |
26.1 |
1.6 |
World |
709.2 |
673.3 |
FF
source: EU Innovation Project
Original Source: Mantanis, G. (1999). Worldwide
availability of agriwaste. MARLIT Ltd. Greece (unpublished
data).
Second FF source: (paperloop Nonwood Raw Materials)
Original Source: Atchison, j.e. progress in the
global use of nonwood fibers nd prospects for their
greater use in the future. Inpaper international,
Apr-Jun 1998, pg. 21
Third FF source: Paper Task Force 1996 Nonwood fiber
Sources (cites his 1994 estimates) |
There are lots of residues out there, but how
much is enough? With current demand there are too many
residues. If IP wanted to switch today from tree fiber
to entirely ag residue, there probably isn't enough.
- Peter Hopkins, Environmental Papers Consultant
for Crane Paper Company, Gargan Communications
If
just 5% of US corn and soy acreage was planted to kenaf,
prices for those crops would stabilize, with no net
loss to the farmer, since they would be paid a competitive
price for the kenaf, without any subsidy. The resulting
7.5 million acres of kenaf could supply more than 1/3
of all U.S. virgin pulp needs. - Tom Rymsza,
President, Vision Paper
No,
consider the effect on the landscape if all wood fiber
was replaced with hemp or kenaf. To grow enough alternative
fiber to make up the difference, you would quickly absorb
all the remaining available agricultural land in the
United States and at least some of what is currently
forested. On the other hand, the U.S. forest industry
regenerates every acre that it harvests and is adding
new forests on land that was once in agriculture.
- International Paper
We
could figure that out by taking the current acreage
of trees and figuring out their yield per acre to get
the total yield. Then we could find out how much kenaf
is made and see if it is enough. - Russell
Clark, Environmentally Preferable Purchasing Program,
US EPA
Table
11. Inventory of U.S. Straw |
(Fiber
Source Potential Quantity, dry tons) |
|
ILSR*
|
Atchison**
|
USDA,
Ag Stat***
|
Wheat |
112,700,000
|
76,000,000
|
78,900,000
|
Barley |
20,800,000
|
7,000,000
|
12,000,000
|
Sorghum |
13,500,000
|
28,000,000
|
33,700,000
|
Oat |
10,700,000
|
5,000,000
|
6,000,000
|
Rice |
7,400,000
|
3,000,000
|
7,500,000
|
Cotton |
5,100,000
|
4,600,000
|
7,100,000
|
Flax
(seed) |
4,500,000
|
500,000
|
700,000
|
Rye |
1,500,000
|
400,000
|
400,000
|
Grass
(seed) |
1,200,000
|
1,100,000
|
900,000
|
TOTALS |
177,400,000
|
125,600,000
|
147,200,000
|
*
Institute for Local Self-Reliance 1997
** Atchison 1994
***
USDA, Agricultural Statistics 1993 and USDA, Economic
Research Service 1997
|
Three
different estimations can be suggested [see Table 9
above]. ranging from 177, 147 and 125 million tons.
If we take the smallest number of 125 million tons,
a modest 30% yield will give us 38 million tons which
is slightly less than 50% of paper and paperboard consumption
in 2000 in the US. - James S. Han, Research
Chemist, USDA Forest Service Forest Products Laboratory
Demand
will control supply. If the demand exists, the volume
of fiber produced can be increased in one year. Kenaf
produces 3-5 times more fiber per acre per year than
trees. Bales of kenaf fiber can be held on hand in the
field for years until it is needed, allowing any excess
demand to be satisfied quickly. - Tom Rymsza,
President, Vision Paper
All
of the wheat straw in the U.S. would produce about 25
million tonnes of hardwood substitute pulp assuming
a 33% yield to account for storage, preparation, pulping
and bleaching losses. - Hurter 1998
There
may be out-of-date data in the white paper. I expect
the supply has changed. - Richard Denison,
Ph.D., Senior Scientist, Environmental Defense
Supply
for ag residues is a regional issue: A mill in Maine
might want to use rice straw. It doesn't matter if there
are millions of tons in California, the cost of transportation
might mean that there is effectively no supply for that
mill in Maine. I don't see any new pulping mills on
the horizon, although that certainly could change. What
you already have in terms of processing facilities is
what you have to work with unless the demand scenario
changes. - Peter Hopkins, Environmental Papers
Consultant for Crane Paper Company, Gargan Communications
On
Estimating Practical Availability for Pulping
In theory yes [there is enough tree free fibers
to produce adequate amounts of paper], in practicality
no. The fiber supply should be diversified factoring
in many sources (trees, herbaceous, annuals, residues,
waste and recycled pulp). Computer paper is apparently
the high profile target; however there are thousands
of other papers in which significant headway is moving
towards nonwoods (i.e.: diapers, female products, bandages,
advanced filters, currency paper, etc.).
If we add up how
much crop residue is grown around the world - of course,
there is enough residue. However, it is hard to know
when to stop counting - in theory, we could pulp tree
clippings from town, but the land management, collection,
and transportation is complicated. Pound for pound,
hauling trees is generally far more efficient than hauling
baled hay. In practicality, all the existing residue
cannot and should not be harvested. - Peter
A. Nelson, President, AgroTech Communications, Inc.
There certainly is plenty of wheat straw for pulp
production in the US and Canada. One problem is that
most wheat production areas are remote from existing
pulp mills and from good water sources for the pulping
operation, especially in Canada.
As you well know,
corn stalks have been proposed as a fiber source and
there is a huge amount of them available. As to the
dedicated crop fibers, there has to be a build up period
where the agricultural production is developed. This
can take several to many years. There is also a chicken
and egg problem. No mill - why grow it? No material
growing - why build a mill? The acreage required to
supply an economically-sized mill is considerable and
has to be part of the overall plan for a new facility.
Just think of all
the effort than has gone into developing the collection,
processing and use of recycled fibers. A similar effort
and capital investment would have to go into systems
for agricultural fiber use. - Michael Jackson,
Consultant, Tolovana Park, OR
Allocation of sufficient arable land to supply
a mega-pulp mill with on-purpose agri-fibers or agri-cropping
residues is problematic. A different industry development
model is needed. See, for example, my presentations,
"The Agri-Pulp Alternative," "Economic and environmental
impact of using wheat straw for the co-production of
paper and energy in Canada," and "Economic Opportunity
in the Use of Wheat Straw in North Dakota for the Co-Manufacture
of Paper and Energy."
The societal priority
in the use of a large amount of agricultural land is
an issue, at a given target scale of operation. See,
for example, my presentations, "Technical and Economic
Obstacles Affecting the Early Commercialization of Kenaf
Pulp Manufacture" and "Socio-Economic and Technical
Issues of On-Purpose Fiber Cropping and Food Cropping."
- Al Wong, Founder, Arbokem
The
only current hold-back is the supply [of Arundo donax].
That's why we're rushing to get plantations in line.
This gives farmers a faster return and makes lazy farmers
because they don't have to replant every year like with
kenaf, sugar cane, and other crops. Currently there
is a plantation in Ventura Valley, Hillsburg in Northern
CA, a small plantation in Alabama. Beginning in Sept.
there will be a small plantation in AZ and one in Lancaster,
CA. Arundo donax grows approximately within the 40's
(longitude) - in the colder areas: from southern Delaware
up to Oregon, and along the South. - Ernett
Altherimer, Founder and Chairman, Nile Fiber
We
heard that complaint more for post-consumer waste -
there is not enough demand or infrastructure yet for
tree-free papers to exceed demand. - Tyson
Miller, Program Director, Recycled Products Purchasing
Cooperative
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